Nikon delivers faster and clearer CT scans with AI-powered solution

Nikon has launched its new 3D computed tomography (CT) reconstruction software solution, AI Reconstruction. Powered by artificial intelligence (AI), the new solution aims to eliminate the trade-off between image quality and scan speed. The precision technology specialists believe the new software will be ideal for organisations placed in the automotive, aerospace, and manufacturing sectors.

By utilising Deep Learning techniques, Nikon’s software can now improve image quality without compromising on speed or analysis. AI Reconstruction works by tailoring itself to each user’s individual needs and claims to identify relevant information from each scan, filter noise, and enhance clarity.

“Nikon’s latest breakthrough in AI-enhanced 3D reconstruction represents a fundamental change for industrial computed tomography,” said Chris Price, Product Manager with Nikon for X-ray & CT Systems. “By lifting the speed-quality trade-off, AI Reconstruction provides both rapid results and superior image clarity, unlocking a new level of scan flexibility for all users.

“This technology leap helps testing and quality teams enhance throughput and precision like never before — the dramatically sharper image quality reveals minute product flaws that used to require painstaking scans, while the faster scan speeds let users reliably analyse many more units per day.”

Key information regarding Nikon’s AI Reconstruction software:

• According to Nikon, the solution has passed rigorous trials, with dependable performance levels confirmed.
• Offers flexible integration with analysis packages which ensures the reliable inspection of challenging component geometries.
• Complies with the European Union’s Ethics Guidelines for Trustworthy Artificial Intelligence.

AI Reconstruction is built on the same technology as the LiB.Overhang Analysis, and both incorporate Deep Learning AI. However, LiB.Overhang Analysis offers fast, precise and consistent CT inspection. It can also provide analysis of anode overhand in lithium-ion batteries during mass production, confirming battery performance and safety levels.

“AI Reconstruction has a much broader range of applications,” says Price. “Rather than performing analysis, it improves image quality so that scans can be easily analysed using industry-standard software. That means many more sectors can benefit, creating unprecedented opportunities for improvement in areas including castings, additive manufacturing, as well as academia, research and many more.”

He continues, “As volumes grow to meet the demands of next-generation transport, manufacturers increasingly require automated quality control to match factory speeds,” says Price. “Nikon intends to solidify its position on the lithium-ion battery assembly line by providing AI augmentation for boosted evaluation productivity.”

Following its launch, AI Reconstruction will initially focus on LiB cell production.